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Showing posts from September, 2016

Making Shelter Flashings from Door Off cuts & Pallet Edge Protectors

Plastic strips cut from the edge of door panels (thick upvc plastic in white, light & dark brown)  are screwed to a pallet edge protectors with silicon sealent


In place on a roof section   - View 1
 View 2
 View 3
View 4

 Inner side  view 1
 Inner side  view 2
 Other side

Constituent Parts  on outside . On inner side 2 edge strips are screwd into each side



  Pallet Edge Protectors
  Pallet Edge Protectors- Inner view
 Door panel edge off cut showing plast ic cover part peeled
 Door panel edge off cut
Plastic has a tacky clear plastic film cover. This can be easily peeled off & scrunched up. This can used to block draughts in a shelter or for packaging material

Experiments with Flood Area Pontoon Boat that Forms Pillar & Wall of a Shelter When Not in Use

Experiments with Flood Area Pontoon Boat that Forms Pillar & Wall of a Shelter When Not in Use

If not required as a boat, the pontoons could be filled with soil / rocks to weigh down the floor of a shelter . Another can be raised to act as an insulated wall.


2m Long with foam core grp fibreglass pontoons & Deck made from composite door off cuts.

They are strengthened with 2m door edge strips of grp skin plastic core strips. These strips still floats & is a similar density / weight to hardwood

Wider deck (still 2m long)


Pontoons will be filled with insualted panel 2m long offcuts that consist of polystyrene, plastic & mdf. Voids will be filled with expanding foam.


Showing the 3 basic parts, 2 pontoons & a deck. If the pontoon is attached directly underneath the deck, it may only need 3 sides.

It is intended to bolt the deck to the pontoons





Underside of thinner deck showing panel type construction
 Close up of top of Deck showing stregthening with edge strips &…

Prototype Wedge Block Shelter with Grp Window Cladding & Composite Door Edge Off-Cut Frame / Corner Brace

Following on from previous prototypes here, & here,  this shelter is a lightweight, quickly constructed progression.

It is constructed by one man alone (to save labour costs)  it's currently unfinished, a work in progress

The cabinz project has support of a supplier of opaque grp profiled roof sheets at very low cost (less than £3 a mtr). These are very strong & light, & are old stock / slight seconds.

We are selling these sheets for £4 a metre (no Vat ) in the Uk, to rasie funds for the Cabinz project shelter research. The project is currently funded only by voluntary labour & small donations

We recently sold at cost & donated 140 of these grp sheets to a third party aiming to build low cost shelters in Sierra Leone, Africa. This prototype is made partly to explore options for how such shelters would be made .

The frame & corner braces off-cuts are donated free by a Uk composite door manufacturer  

Note. This prototype has been screwed together, so it c…